How useful and beneficial are custom cable assemblies?

Whenever you are dealing with a complex application and standard cable is falling short, then the custom cable assemblies or custom connectors is the right solution for you. The right custom cable assemblies and custom connectors are essential for any application requiring cable assemblies, whether it is for setting up a home theatre system or an industrial application.  Most custom cable assemblies are application specific.

Benefits of custom cable assemblies

Accuracy

Custom connectors and custom cable assemblies are manufactured as per the specifications in the design. This makes their application extremely precise to fit into the tolerance level detailed for the assembly.

Flexibility

As per the requirement of the project, the length of each cable can be manufactured exactly. This makes the set up clean without any need to hide additional cables and wires.

Accountability

The person who usually works with the custom cable assemblies will have a closer association with the cable manufacturer. Therefore the manufacturer is accountable for the quality and standard of the cables that have been ordered, as well as ensures that the set up is functional as desired.

Saves time

Custom connectors and custom cable assemblies saves the time which would have otherwise been spent struggling with making standard cables fit the needs of the application. Few of the hurdles like cable length, connector ends, and resistance of cables, faulty cables and mismatch of the specification can all be eliminated by just ordering custom cables assemblies.
These Harsh environment connectors possibly extended temperature ranges with the addition of UV (ultra-violet) resistance for plastic. The following are typical environmental concerns:

• Dustproof
• Moisture and Spray resistant
• Water submersion and depth
• Temperature Range
• Fluids
• Gas Environments
• Pressure
• Shielding
• UV
• Radiation
• Extended Life

For harsh environment connector selecting the correct combination of protective features requires careful examination of the application that the connector is being designed into. It completely depends on the connector design, after which the plastic materials are typically glass filled for strength or no glass (neat) because of needed flexibility for cable clamp fingers or coupling rings. There are different types of harsh environment connectors ranging from plastic to metal, round and rectangular, single through multiple conductors, and covering a variety of special environments.

How useful these custom connectors are?

As we all know that there are so many products available for the custom connectors,custom cable assemblies or for the harsh environment connectors. Even if it has to be for the extreme environment, the demand is growing for the power, signal, and data to be made available. These cables will provide the connectivity and have to work reliably under tough conditions, like, inside the heavy machinery, exposed to outdoor elements or even underwater. The most common points for potential damage in any electrical system is any place where these cables get plugged in – the connectors.

The question is what do these engineers do whenever they are in need of these custom connectors?

Custom connectors

You should be aware that the right custom cable assemblies can add significant device value. As these custom connectors are allowing today’s devices to be smaller, more reliable, more user-friendly, and more attractive.

Proper cable assembly is critical to realize the benefits of the custom connectortechnology. Our special tooling and specialized technicians always ensure that your job is done to precision.

We design and build custom electro-mechanical connecting devices to solve all our customer problems. After receiving the basic parameters of the application, our staff provides the best design solution at the lowest overall cost.

Due to our unique manufacturing and tooling methods, custom work is less expensive than one might imagine. Whether it’s a light-duty circuit board application or a heavy-duty hard-wiring problem, send custom connector your requirements and we’ll design the product to fit your need.

We welcome inquiries for standard items as well as custom designed and manufactured products to satisfy specific applications.

Harsh environment connectors

Harsh environment connectors are designed by the experts, for extreme environments where technology is being pushed to new frontiers.

Things that play an important role in the creation of a truly rugged and reliable connector are: shape of the connector, thread pattern or mating mechanism and positioning of pins also. Custom connectors allow for better ease of engagement and disengagement as well as the capacity for a wider variety of contacts and voltages. These custom connectors are also easier to seal and less likely to wear or break, and an intelligent ‘scoop proof’ design can avoid damage to the pins if the connector is not mated.

You design an entirely new custom cable assembly solution or updating existing designs, we offer quality, attention to detail, and exceptional customer support. We can also customize off-the-shelf cables or create entirely new cable designs to meet the individual needs of each application.